3D Printing & Prototype

• Supplying low-volume batches for design validation, testing, and initial assembly trials
• Delivering PPAP and pre-launch samples as per customer-specific requirements
• Optimizing manufacturability through DFM (Design for Manufacturability) inputs and pilot runs

Traditional & Critical Machining Prototypes

For applications demanding production-representative quality, MDS offers advanced machining-based prototypes, combining traditional manufacturing with critical finishing processes to meet your validation and testing requirements. Our Capabilities Include:

• Forging & Machining – High-strength, load-bearing components with precision finishes
• Sand Casting & Machining – Rapid ferrous and non-ferrous castings machined to final specifications
• Block Machining – CNC-machined parts from solid steel or aluminum for maximum accuracy
• Gear Hobbing, Spline Cutting, Broaching – For driveline and power transmission parts
• Heat Treatment – Case hardening, carburizing, and induction hardening to achieve specified hardness profiles
• Surface Coatings – Zinc plating, phosphate, anodizing, and other corrosion-resistant finishes
• Sub-Assembly Integration – Bearing press-fits, seal mounting, and assembled prototypes

Key Benefits:

• No complex tooling required — faster turnaround and lower costs
• Tight tolerances with repeatable, reliable quality
• Supports a broad range of steel, aluminum, and specialized alloys
• Fully functional prototypes ready for field trials and performance validation

Key Features:

• High Precision & Durability – Exceptional detail with robust mechanical properties
• Consistent Quality – Water-cooled systems ensure stable, repeatable builds
• Minimal Post-Processing – Superior surface finishes, reducing secondary machining

Benefits of Metal 3D Printing:

• Functional prototypes delivered in days, not weeks
• Complex geometries impossible with traditional processes
• Cost-effective for small batches with no tooling investment
• Optimized, eco-friendly production with minimal material waste

Supported Materials:

• Aluminum Alloys (AlSi10Mg) – lightweight, strong, thermally stable
• Stainless Steels (SS316L, 17-4PH, 15-4PH) – corrosion-resistant, high strength
• Tool & Maraging Steels (18Ni300) – excellent hardness and wear resistance
• Nickel-Based Alloys (IN625, IN718) – heat resistance for aerospace & energy
• Titanium Alloys (Ti6Al4V) – high strength-to-weight ratio, biocompatible
• Cobalt-Chrome (CoCr) – high wear resistance for medical and industrial applications
• Copper-Based Alloys (CuCrZr) – excellent thermal and electrical conductivity

Critical Processes We Offer

To ensure prototype quality and real-world readiness, we provide:

• Forging & Casting (steel/aluminum) for high-strength, complex shapes
• In-house CNC/VMC machining for precision and consistency
• Gear hobbing, spline cutting, and broaching for driveline and transmission parts
• Heat treatment (case hardening, carburizing, induction) to achieve required hardness profiles
• Surface coatings like zinc plating, phosphate, anodizing for corrosion resistance
• Sub-assembly integration including bearing fits, seals, and functional assemblies

Industries & Applications

Our prototype development capabilities serve a diverse range of industries, including:

• Automotive & Electric Vehicles (EV)
• Commercial Vehicles & Off-Highway
• Powertrain & Transmission Systems
• Aerospace & Energy
• Agricultural & Industrial Equipment
• Medical & Healthcare

Why Choose MDS?

• Comprehensive Solutions — machining and 3D printing under one roof
• High-Precision Engineering — advanced CAD, simulation, and quality systems
• Flexible Batch Sizes — from one-offs to pilot production
• Agile Manufacturing — accelerated product development with quick turnaround
• Proven Expertise — trusted partner supporting global validation programs